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NN4ZZ TiltPlate LLC  ( a Limited Liability Corporation)  Updated on:  Thursday, March 27, 2014

                                                   

What is a QuadLock - The QuadLock  is a device that will let you tilt your tower all the way to the ground to work on your cubical quad antenna, rotator, or tower.   It works by letting the quad loops swivel out of the way.   When the tower is in the operational position the elements are locked into position.  The locking mechanism is powered by gravity.  (no cables, bolts or climbing required).  Click here or scroll down to see an  animated sequence where the tower is tilted from the operational position to the maintenance position.  

 

The cubical Quad is an excellent HF antenna but maintenance and safety can be a concern.  Click here for  some of the pros and cons of quad antennas. 

Safety - Have you thought about getting a quad but don't want to work on it from the top of a 16 foot ladder?  

Cost - Do you have to rent a bucket truck to make an a repair or adjustment?

Convienience - Do you have a quad on a tiltover tower but still can't get at the antenna, rotator, or work on the tower because you can't tilt the tower all the way over?

The typical quad has 2 or more elements.  Each element consists of a wire loop  mounted on a hub & pole arrangement that slides over the boom.   Each element pole can be 13 to 16 feet long.   The "cubical" shape prevents a tiltover tower from being lowered all the way to the ground. 

                  

 

 

Quick Links - click on the link below to jump to the section

CQ & QST magazine - New Product Review

Ordering a QuadLock

QuadLock Specifications

QuadLock Operation

Animated Sequence (operational position to maintenance position)

QuadLock in action - a 3 minute movie

 Customer Pictures

Quad Antennas - pros and cons

FAQs - Frequently Asked Questions

Shop and assembly area pictures

Patent Information

 

Click to mail a question --->  al@nn4zz.com  

 


CQ & QST Magazine New Product Review

October 2011 - Page 92

 


Ordering a QuadLock

Order the appropriate number of QuadLocks needed, one for each element.   See the Overlap Option section below to decide whether to use LEFT, RIGHT or a mix for your application.

Price List

Each QuadLock is $425 each plus shipping and handling.

Shipping and Handling cost is based on the number of units.

1 unit - $20

2 units - $32

3 units - $44

4 units - $55

Note: shipping costs are for delivery within the continental United States.  Contact me for the shipping surcharge to Alaska, Hawaii, Canada and international shipping costs.

 

QuadLock LEFT

BOOM U-Bolt Size


QuadLock RIGHT

BOOM U-Bolt Size

 

Click to view your shopping cart.  You can return to continue shopping or check out.

 

 


QuadLock Specifications

 

Above - RIGHT configuration, boom mast plate shown for illustration

End view showing u-bolts for element poles.  

 

Size: Boom plate is 6 inches by 12 inches,  Element plate is 12 inches by 17 inches

Weight:  17 pounds

All plates are 1/2 inch aluminum and machined on a CNC machine for dimensional accuracy

All hardware is stainless steel.

The element plate swivels on a 1 inch diameter shaft with dual thrust bearings rated at 1,000 pounds

U-bolts from DX Engineering

Boom U-bolts available for 2 inch, 2.5 inch and 3 inch booms

Element Pole U-bolts for 1-2 inch poles. 

Option to use either 2 or 4 element poles per element plate.   The poles can cross on the QuadLock which is not possible with typical hubs.

The QuadLock can be configured for element left or element right.  The QuadLock mount can extend the element beyond the end of the boom (by up to 4 inches) if desired.

Supports element loops weighing up to 100 lbs.

 


QuadLock Operation

In the operational position the element plate is locked into position by the "lock."  See figure 1.

 

 

For maintenance the tower is tilted over and the element lock will disengage by gravity as the tower is lowered.  The elements are held in position by gravity and the spring loaded rollers. 

 

When the tower is lowered to the point where you can reach the elements, swivel them out of the way and toward being parallel with the boom.   The spring loaded plunger will hold the elements in the swiveled position.  The elements can be turned further than shown here and until they are almost parallel with the boom.

 

Continue lowering the tower until it is horizontal and you have access to all points of the antenna and tower.  


 

Animated sequence (5 seconds per frame)

1) operational position     2) tilting over     3) loop swivel position     4) maintenance position

 


Overlap Options

The animated sequence below illustrates the use of the overlapping and interlaced options for the QuadLocks.   The best option is generally the "overlapping" option with either all LEFT or all RIGHT Quadlocks.  Consider the layout of your elements and in particular whether there is an element next to the boom mast plate when deciding whether to use the LEFT or RIGHT Quadlocks in this configuration.  

You can use the interlaced option and mix LEFT and RIGHT QuadLocks if there is adequate spacing between the elements.   This option allows you to get a few more inches of element separation if your boom is not quite long enough.

 

 Note: The Quadlock elements will rotate in both directions.  However, the RIGHT Quadlock rotates further in the counter-clockwise direction.  The LEFT QuadLock rotates further in the clockwise direction.   Rotation in the opposite direction (from what is noted above) is limited by interference with the boom u-bolts and not recommended.

 

The animation view is from above looking down on the tower.

Although only RIGHT QuadLocks are shown for the overlapping option, two LEFT QuadLocks could have also been used.

 


Customer Pictures

 

NN4ZZ Cubex MK III 5 band - 3 elements, 18 foot boom

U. S.  Tower, MA 850 tower

Total cost for the 3el Quad antenna is about $2,100 (which includes the cost of the 3 QuadLocks).  This is about 30% less than the $3,200 cost of the 4el SteppIR and TiltPlate it replaced.  

 

 

Close up below showing the 3 elements mounted on LEFT QuadLocks using the OVERLAP option.

 

 

Click Here for more Customer Pictures

 

 

 


***** MOVIE  *****

QuadLock in action, a 3 minute movie showing the NN4ZZ Cubex Mark III being raised from ground level to operating position.  Two versions, same movie.

Windows movie file WMV format (65 MB, high quality, slower to load)

Click here ---->  QuadLock WMF

 

FLASH SWF format (38 MB, faster to load)

Click Here --->  QuadLock SWF

 


Quad antennas -- Pros and Cons

PROs - Here are a few reasons why people say they like Quad antennas:

Higher Gain - The 2-element Quad has about the same gain as a 3-element Yagi.   A 3-element Quad has more gain than a 3-element Yagi

Lower Antenna Height - A two-element, three-band quad at 35 feet above ground can be comparable to a Yagi at 60-70 feet.

Lower Angle Radiation - Quads "open the band earlier", which suggests that they exhibit a lower angle of radiation than Yagis.

Quieter to RF Noise - Quads are often reported to be quieter compared to a yagi.

 

CONs - Here are a few reasons they don't:

More maintenance -  The quad has a reputation for mechanical failures due to icing and high winds.  This may be un-deserved today when you consider commercial products like the new Cubex quads.  Cubex has addressed the reliability issues with new and better designs and stronger components.   But regardless, maintenance would not as much of a concern if it  was easy, safe, and inexpensive to work on your quad from the ground.   

Harder to work on - The cubical shape of the quad makes it hard to lower the antenna or tower to ground level.   It can't be lowered all the way to the ground even if mounted on a tiltover tower.  This usually means working from a tall ladder or renting a bucket truck ($$$).  

Safety - It is always safer if you can work on your antenna, tower, and rotator from the ground.   A fall can be expensive and ruin your day.

 


FAQs

Q - What are the 3 main benefits of a QuadLock?

A - Number one is safety.   No more climbing a 16 foot ladder to reach any part of your antenna or tower.  Number two is convenience.  You can single handedly lower your antenna from it's normal operating position to ground level for maintenance in a matter of minutes.   Number three is protection in a storm.  If you know you will have high winds (e.g. a Hurricane) or an ice storm, you can lay your tower and antenna down at ground level and tie it off.  

 

Q - What were the design considerations for the QuadLock? 

A - The design focuses on strength, quality, and durability while still using light weight materials when appropriate.  All of the hardware is stainless steel to withstand years of exposure to the elements.   The QuadLock uses high quality U-bolts from DX Engineering.   The plates are 6061 aluminum and machined on a CNC for dimensional accuracy.   The QuadLock is designed to  protect your antenna investment and provide convenience and safety for you.  

Q - A pair of QuadLocks costs almost as much as my antenna, why so much?

A - The material, machining and stainless steel parts make up most of the cost.    The u-bolts cost over $120.   The other parts and hardware are all heavy duty quality items and there is very little margin.  When you consider  a complete antenna and tiltover tower system can exceed $10,000, the added cost for the safety and convenience of the QuadLock is put in perspective. 

 

Q - What type of U-Bolts are used?

A - All of the u-bolts are from DX Engineering.  The model numbers are:

 1 to 2 inch ELEMENT U-BOLTS - DXE-CAVS-2P
  2 inch  BOOM U-BOLTS - DXE-SAD-200B
  2.5 inch  BOOM - DXE-SAD-250B
  3 inch BOOM - DXE-SAD-300B

Q - Can I use 2  long poles instead of 4 poles for the elements?

A - The u-bolts for one of the poles can be flipped over to the other side of the element plate.  You can't do this with the typical quad hub.   This allows you to use a single longer spreader or join 2 spreaders in the center.  For large 40M Quads with spreaders about 50 feet long this is the preferred method.  In addition the spreaders engage all  4 ubolts over a  wider distance for more support.   

Note: 2 inch tubing is used in this picture to illustrate. 

For example:  A 40M quad could use two 26 foot 1.75 inch spreaders and join them at the center with a 2 inch overlapping tube.  This would provide a very strong connection and provide the equivalent of a 52 foot spreader.

 

Q - How did the QuadLock idea originate?

A - I've been selling the TiltPlate for yagi antennas for several years.   Quad owners asked if there is anything like a TiltPlate for quads.    After some time working on this problem, I developed the QuadLock.  

 

Q - Can I build the elements right on the boom and at ground level?

A - Yes, you can either build the elements and then mount them to the boom or install the QuadLock on the boom and build them in place.    

 

Q - How long does it take to fufill my order?

A -  QuadLocks will generally ship within a week of ordering.   Partially built units are in stock ready for final configuration.  See shop pictures below.

 

Q - Do you sell complete Quad antennas?

A - No, I don't sell antennas.  The QuadLock can be used to retrofit to an existing antenna or used on a new one you purchase or build.   While I don't have any financial connection to Cubex, I have worked with Roger / WB8NDC on several projects and recommend his products.

  Click to visit the Cubex web page

 

  

Q - How does the payment process work?  Is my credit card information safe?

A - The on line payment process is handled thru PayPal.  You can use your credit card or PayPal account (if you have one).  But you don't need to have a paypal account to use the "buy now" button.  Your credit card information is NOT provided to me from PayPal.   If you would prefer you can send me a check.   Please eMail me for details.   The on-line process is faster but either way is fine.

 

Q - How will my QuadLock be shipped?

A) The QuadLocks  are securely bubble wrapped, boxed and shipped via UPS domestically.  You will receive an email with your tracking number and can expect delivery in 3-5 days in the lower 48 states.    We also ship to Alaska, Hawaii, and Canada, but the rates are slightly higher.    Please email me for the rates to your location.   See below for international shipping. 

 

Q - What about International shipping?

A - International shipping rates vary considerably.  The rate to Europe can vary between $100 to $300.    The rates to the middle east or Australia for example can be up to $400.   Generally USPS Priority mail is less expensive to Europe and other countries.   Please email me for the rates to your location.  A proforma invoice will be provided to help with customs pickup.  Please be sure to include your PHONE NUMBER when ordering as this is needed for the CP-72 USPS customs form.

 

Q - What if I live in the Atlanta area or want to pick it up instead of having it shipped?

A - No problem, I'll refund the shipping and packaging cost when you pick it up.

 

 

 


Shop and assembly area for QuadLocks (and TiltPlates)

 




Stainless hardware, U-bolts, plates and tools.  Parts are used for both QuadLocks and TiltPlates.  Machined QuadLock plates in the rack at right.




CNC is used for cutting and drilling the plates




Partially assembled units.  QuadLocks (on the left)

 


Patent Information

Click the image for full patent details